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Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness

Shenzhen Haipai Holding Co., Ltd
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    Buy cheap Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness from wholesalers
     
    Buy cheap Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness from wholesalers
    • Buy cheap Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness from wholesalers
    • Buy cheap Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness from wholesalers

    Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness

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    Brand Name : Haipai
    Model Number : HP-AOI45B
    Certification : CE,ISO9001
    Payment Terms : T/T
    Delivery Time : 30 working days
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    Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness

    Inline Coating AOI Inspection System HP-AOI45B
    System Overview

    The HP-AOI45B is a fully integrated inline automatic optical inspection system designed for seamless operation within automated SMT production lines. Featuring a standard SMEMA communication interface, it automatically handshakes with upstream coating equipment and downstream curing furnaces or unloaders—enabling true lights-out quality verification with minimal operator intervention.

    The intelligent electric width adjustment (50-450mm) responds to program commands, eliminating manual changeovers between different PCB sizes, while the conveyor speed (0.5-3.5m/min) synchronizes precisely with line flow. With total power consumption of only 2KW (AC220V 50Hz) and robust construction weighing approximately 600KG, the HP-AOI45B integrates cleanly into facility infrastructure.

    Key Features
    • Professional AOI inspection system for detecting conformal coating defects
    • 5-megapixel global color camera with telecentric lens (12MP optional)
    • Dual-color annular light source with UV and white light
    • High-precision servo motor drive with ±0.02mm three-axis repeatability
    • Intelligent electric width adjustment from 50-450mm
    • Large detection area: L450mm * W450mm
    • Supports polygonal detection areas including irregular shapes
    • SPC data statistics and traceability with barcode integration
    • SMEMA interface for seamless production line integration
    Optical Imaging System

    Features a 5-megapixel global color camera paired with a telecentric lens that captures distortion-free images with exceptional clarity. Telecentric technology ensures consistent magnification regardless of object distance, critical for accurate measurement of coating edges and defects. The dual-color annular light source combines UV light (for fluorescent tracer excitation) and white light, providing optimal illumination for detecting overcoat, undercoat, foreign matter, splashing, and edge clarity issues.

    Precision Motion Control

    X, Y, and Z axes are driven by servo motors with fully closed precision screw modules, delivering ±0.02mm repeatability for precise camera positioning over inspection points. This ensures even the smallest defects are consistently captured and analyzed.

    Software Intelligence

    Professional AOI control software running on industrial control computer with comprehensive capabilities:

    • Flexible detection area definition supporting round, rectangular, and polygonal shapes
    • Advanced area management with copy, mirror, array, and rotation operations
    • Intelligent algorithm comparing images against pre-set reference points
    • SPC data statistics and traceability with barcode integration
    • Storage for over 1,000 running programs
    Technical Specifications
    SpecificationDetails
    Equipment SizeL1060mm * W1500mm * H1740mm
    Control MethodIndustrial Control Computer + Motion Integrated Control Board
    SoftwareProfessional AOI Control Software + Windows System
    Programming MethodManual Teaching (Mouse and Keyboard)
    Program StorageMore than 1000 Programs
    PCB Transmission Height910mm ± 20mm
    Transport Speed0.5-3.5 m/min Adjustable
    PCB Edge Space≥ 5mm
    Conveyor Width Range50-450mm
    Detection AreaMAX: L450mm * W450mm
    Component Clearance±100mm (Upper and Lower Surfaces)
    X.Y.Z Axis DriveServo Motor + Fully Closed Precision Screw Module
    X.Y.Z Repeat Accuracy±0.02mm
    Camera System5MP Global Color Camera with Telecentric Lens (12MP Optional)
    Light SourceDual-Color Annular (UV Light + White Light)
    Power SupplyAC220V 50Hz, 2KW Total Power
    Equipment WeightApproximately 600KG
    Applications

    Ideal for post-coating inspection in various industries:

    Conformal coating lines for selective coating quality verification
    Automotive electronics manufacturing requiring high-reliability coating
    Aerospace and defense electronics with stringent quality requirements
    Medical device assembly where coating integrity is critical
    Industrial control systems requiring long-term reliability
    Consumer electronics high-volume production lines
    LED lighting module coating verification
    Power supply and inverter coating inspection
    Telecommunications equipment conformal coating quality control
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